Personalization

Textile printing/printing

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Textile printing is widely used to personalise workwear.

It is even a technique suitable for waterproof materials that cannot be embroidered due to the risk of perforation of the garment. Textile printing is divided into 4 main groups: screen printing, sublimation, direct‐to‐textile (DTG) digital printing and thermo‐adhesive technique (transfer).

Below you will find a detailed explanation of each of the techniques so that you can choose the one that best suits your needs:

Screen printing (commonly called embossing)

Screen printing is considered the most artisanal technique of all, the one that is most dependent on manual labour and requires the greatest technical knowledge to be executed.

  • Very labour‐intensive and costly as it requires a large number of consumables and technical equipment in addition to highly skilled labour.
  • It is, however, the technique with the highest graphic quality and resistance and, therefore, it is also the most recommended for large quantities of pieces, since this way the production costs can be diluted.
  • Limited number of colours (4/6 colours).
  • The more colours the design has, the more expensive the final production will be, as each colour represents the opening of a photolitho, a frame and an ink.
  • This type of technique is not recommended if the drawing is very complex and has many colours, shades or gradients.
  • Four‐colour printing is a variant of screen printing and appears to fill the gap in the latter with regard to printing more complex designs with shadows and gradients.

Sublimation

Sublimation can only be used on clear and polyester garments (including rPet).

  • There is no colour limit for the design to be printed on the piece, allowing for faithful reproduction of gradients and shades.
  • It lasts forever as the dye chemically fuses with the fibres of the fabric and so no amount of washing will remove it.
  • Widely used in sports garments because the ink, not covering the pores of the fabric, allows excellent breathability.
  • Relatively simple technique (only a transfer iron and a specific printer are needed)

Direct to textile (DTG) printing

This technique involves using a printer that prints directly onto the part without using film or paper.

  • Excellent durability.
  • Very good definition.
  • Soft touch; no embossing.
  • Generally more recommended on cotton garments.
  • Darker or coloured textiles may need pre‐treatment and a white base coat to bring out some of the colours in the design.

Thermo‐adhesive/transfer technique

In the case of this technique, a print is made on film which is then transferred to the textile using heat.

  • Relatively good quality.
  • No colour limit.
  • Recommended on any type of fabric.
  • Even if you feel a slight plastic sensation to the touch, it is much less than with vinyl.
  • Pieces should always be washed inside out and cold to increase the durability of the print.